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Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot Wind Oven Drying With Peristaltic Pump

Categories Vial Filling Machine
Brand Name: Lingyao
Model Number: LYKFG2-30F
Certification: CE, ISO, GMP
Place of Origin: China(Thailand available soon)
MOQ: 1 unit
Price: 150,000-400,000USD per piece
Payment Terms: D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 4 pc per 6 months
Delivery Time: 180 work days
Packaging Details: carton, wood carton, pallets
Machine Name: Vial Filling Line
Filling Liquid Type: lyophilized powder
Output Capacity: 6000-26000 BPH
Vials Material: Glass
Breakage Rate: <0.5%
Nitrigon Filling: Yes
Material Compatibility: SS316
CIP/SIP: Yes
After-sales Service & Technical Support: 2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime
Oven Cooling Style: Water/Air Cooling
Plugging Style: Half
LAF System: ISO Class 5
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Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot Wind Oven Drying With Peristaltic Pump

Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot Wind Oven Drying With Peristaltic Pump



Automatic Vial Filling Line for Lyophilized Powder: Precision Meets Sterility

Elevate your pharmaceutical production with our LYKXGF2-30 Vial Filling Line, a fully integrated solution designed for lyophilized powder applications. Combining ultrasonic washing, hot wind oven drying, and peristaltic pump technology, this vial filling line ensures GMP-compliant, contamination-free workflows while maximizing efficiency for 2-30ml vial formats.

Core Innovations:
1️⃣ Ultrasonic Washing System: Advanced multi-stage cleaning removes 99.9% of particulate residues, preparing vials for ultra-sterile lyophilization processes.
2️⃣ Hot Wind Oven Drying: Precision-controlled airflow and temperature (50-120°C adjustable) guarantee moisture-free vials within 15 minutes, critical for moisture-sensitive powders.
3️⃣ Peristaltic Pump Filling: ±1% dosing accuracy ensures uniform powder distribution, ideal for high-value biologics and vaccines.


Automatic Vial Filling Line Spec:

technical parameters
 
modelLYQCL120+LYASMR
620/48+LYKGF12
Adaptive specification2-30ml
national standard vials
Capacity6000-26000 pcs/h
Clarity>99%
Breakage rate≤0.5%(whole line)
Loading error±0.5-2%(according to pharmacopoeia standard)
Fresh water Consumption and Pressure0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning compressed air consumption and pressure0.3-0.6Mpa / 35-80m³/h
Pass rate of Pluggingmore than 99%
Pass rate of Cappingmore than 99%
Vacuum pumping speed60m³/h(external distribution)
Exhaust volume3500-4800m³/h
Net weight9000(kg)
Total poweraround 110kw 380V 50HZ
Outline sizearound 13200x2260x2445mm



Why Choose This Vial Filling Line?

  • End-to-End Automation: Seamless integration from washing to capping reduces human intervention by 80%, minimizing cross-contamination risks.
  • Energy-Smart Design: Low-power motors and heat-recovery systems cut energy costs by 30%, aligning with sustainable production goals.
  • FDA/WHO Compliance: Built-in CIP/SIP functions and real-time monitoring meet strict regulatory requirements for sterile injectables.

Ideal For:
✔️ Lyophilized Vaccines: Maintain antigen stability with inert gas purging during filling.
✔️ Biotech APIs: Gentle handling preserves protein integrity for biologics.
✔️ Diagnostic Reagents: High-speed filling (up to 500 vials/min) supports large-scale IVD kit production.

Upgrade Your Facility Today
Engineered for reliability in harsh environments (tested at 45°C/85% RH), this vial filling line is trusted by leading Middle Eastern pharma giants for antibiotic and insulin production. Request a live demo to see how our technology can slash your downtime by 40%!


Solution-Service:

Lingyao, We are where you are!


We are qualified to provide the following services:

  • 7 days/24 hours Quick Service Response
  • Site Installation, Commissioning, SAT and Training
  • Accompanying production services
  • Periodic Maintenance and Emergency
  • Preventative Maintenance
  • Remote Access
  • Annual Maintenance Contract (AMC)
  • Spare Parts Supply
  • Modernization through Upgrade and Refurbishment



Quality Automatic Vial Filling Line For Lyophilized Powder With Ultrasonic Washing, Hot Wind Oven Drying With Peristaltic Pump for sale
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