Gas Filling Insulating Glass Production Line Corrosion Resistant
LJBZ2535G is made of four sections mainly, transfer section,
washing section, inspection section and pressing section, totally
it has 23.5m. It uses advanced technology ( from Italy and
Bystronic) to make high-quality and variety IG automatically, such
as double glass, triple glass, shaped glass and stepped
glass.Automatically filling argon gas online with more than 95%
rate by high filling speed.
|Model||Min size of glass(Optional)||Max size of glass||Low-E||Stepped glass||Triple glass||Gas filling online|
|Insulating glass thickness||60mm|
|Glass washing speed||2-10m/min|
|Glass conveyor speed||48m/min|
|Washing brushes||3 pairs|
|Water supply||Water consumption:0.5t/h conductivity:≤50μs/cm|
|Air supply||Flow: 0.8m/min|
|Total power||3P 380V 50HZ 40KW/27KW/24KW|
1.Low-e glass sensor
This sensoris installed before washing machine.It can automatically recognize
Low-e glass,preventing the glass from dropping Low-e surface.
The transfer wheel in the washing and drying section : The front
and back transfer wheel are all moved, all actively transferred. It
can guarantee the big size glass and thick glass pass through
The whole washing &drying machine adopts 304 stainless steel,including the plate and interior spare parts. And some slider
block are copper.
The washer has 3 pair of brushes, which are all soft brushes,
washing flat glass, tempering glass and Low-e glass. The soft brush has a diameter of less than 0.1mmde bristles,
which will never damage glass, especially for low-e glass .
We use the genuine materials.The thickness plate can up to 4mm and
the interior plate can be 8mm.The equipment performance is better
and the service life is much longer.
Noise reduction device
The noise can be controlled below 90 decibels by using nylon gear
Water heating system
It also uses 304 SST and adopts air heating system.
Frequency wind knife
1)Here we can see there are two set of switches and frequency. It
can be divided into up&down two parts and adopts frequency
knife.The two parts will work at the same time when drying a large
size of glass (height>1.5m). While there is only down-parts
drying for the small size glass (height<1.5m), saving much
How much you will save the electricity ?
1 hour will save 1.5$, 1 day save 36$, one month save 1080$, one
A universal joint device
There is a universal joint device.When the glass thickness was
changed, the wind knife can move forward and backward to adjust the
distance, so that the relative distance between the wind knife and
the glass is constant, so as to avoid the damage to the glass due
to the change of the glass thickness.
There are wheels on both sides of the bottom of the glass to
actively transfer the glass so the transmission speed is faster,
and the large size or small size glass can be passed quickly.
4. Press part
It presses IGU by hydraulic station with pressure, it guarantees
the precise pressure.
Energy saving of pressing function
It adopts 3 micro switches,which divide the pressing part into 4
Each micro switch receives the signal and adds a part of the
working area. When the corresponding micro switch is not touched,
the region does not work.
- When glass L ≤ 1.5m Part 1 work.
- When glass L =1.5m-2.3m Part 1 & Part 2 work.
- When glass 2.3m < L < 3.2m Part 1, Part 2 & Part 3 work.
- When glass 3.2m = L ≤ 4m All parts work together.
72 or 88 Adjustable points for the pressing board
In the first step, we adopt CNC planer to process the pressing
board, eliminate stress and ensure that the
board is not deformed in 10 years. However, by cooperating with
Bystronic company, we have added 72 or 88 adjustable points in the
plate section, which can be adjusted automatically to keep the
board straight, no need to adjust manually. This is unique
technology in China.
As we know, the press plate will be out of shape after long time
using.So its pressing performance will be dramatically reduced.With
these points, it can automatically adjust the flatness of the
pressing section, so that it can ensure stable performance.
Stepped glass (Optional)
It also can make stepped glass with a servo motor.
High - speed filling argon gas online
Automatically filling argon gas with 22s for one piece of double
glazing glass. Can set and display the gas value on the screen
according to our request. Such as 85%,88%,90%,95%....
We can observe the argon content and filling speed intuitively,
providing guarantee for the production of high quality insulating
In China, the minimum requirement for argon content is 85%. The 90%
content is the most basic value. Based on more customers pursuing
higher argon content. We invited famous American argon detector
experts to test for us on site. As a result, our argon content
reached 97.3%, which fully demonstrated our company's pursuit of