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Gas Filling Insulating Glass Production Line Corrosion Resistant 300*500 Millimeter

Categories Insulating Glass Production Line
Brand Name: LIJIANG
Model Number: LJBZ2535
Certification: CE
Place of Origin: JINAN,CHINA
MOQ: 1 SET
Price: USD 45000-100000 /set
Supply Ability: 1set 30days
Delivery Time: 30days
Packaging Details: 40gp
Max glass size: 2500*4500mm
Min glass size: 300*500mm
Glass thickness: 3-15mm
Insulating glass thickness: 50mm
Glass washing speed: 2-10m/min
Glass conveyor speed: 48m/min
Washing brushes: 3 pairs
Oversea service: available
Guarantee period: 12 MONTHS
Stepped glass: available
Triple glass: available
Shaped Glass: availabe
Low-e glass: available
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    Gas Filling Insulating Glass Production Line Corrosion Resistant 300*500 Millimeter

    Gas Filling Insulating Glass Production Line Corrosion Resistant 300*500 Mm


    Application:

    LJBZ2535G is made of four sections mainly, transfer section, washing section, inspection section and pressing section, totally it has 23.5m. It uses advanced technology ( from Italy and Bystronic) to make high-quality and variety IG automatically, such as double glass, triple glass, shaped glass and stepped glass.Automatically filling argon gas online with more than 95% rate by high filling speed.


    ModelMin size of glass(Optional)Max size of glassLow-EStepped glassTriple glassGas filling online
    LJBZ1825300*5001800*2500AvailableAvailableAvailableAvailable
    LJBZ2025300*5002000*2500AvailableAvailableAvailableAvailable
    LJBZ2230300*5002200*3000AvailableAvailableAvailableAvailable

    LJBZ2535

    (Optional)

    300*5002500*3500AvailableAvailableAvailableAvailable

    Parameters:


    Max.glass size2500*3500mm/2200*3000mm/2000*2500mm
    Min.glass size280*450mm
    Glass thickness3-15mm
    Insulating glass thickness60mm
    Glass washing speed2-10m/min
    Glass conveyor speed48m/min
    Washing brushes3 pairs
    Water supplyWater consumption:0.5t/h conductivity:≤50μs/cm
    Air supplyFlow: 0.8m/min
    Air pressure≥0.8MPa
    Total power3P 380V 50HZ 40KW/27KW/24KW
    Dimension23500*3500*3700mm/18350*2600*3250mm/16400*2500*3100mm
    Weight6500kg/6000kg/5200kg

    Details display:


    1.Low-e glass sensor

    This sensoris installed before washing machine.It can automatically recognize Low-e glass,preventing the glass from dropping Low-e surface.


    2.Conveyor roller

    The transfer wheel in the washing and drying section : The front and back transfer wheel are all moved, all actively transferred. It can guarantee the big size glass and thick glass pass through smoothly.


    3.Washing&Drying machine

    The whole washing &drying machine adopts 304 stainless steel,including the plate and interior spare parts. And some slider block are copper.


    Washing part


    The washer has 3 pair of brushes, which are all soft brushes, washing flat glass, tempering glass and Low-e glass. The soft brush has a diameter of less than 0.1mmde bristles, which will never damage glass, especially for low-e glass .


    We use the genuine materials.The thickness plate can up to 4mm and the interior plate can be 8mm.The equipment performance is better and the service life is much longer.


    Noise reduction device


    The noise can be controlled below 90 decibels by using nylon gear and sponges.


    Water heating system


    It also uses 304 SST and adopts air heating system.


    Drying part


    Frequency wind knife


    1)Here we can see there are two set of switches and frequency. It can be divided into up&down two parts and adopts frequency knife.The two parts will work at the same time when drying a large size of glass (height>1.5m). While there is only down-parts drying for the small size glass (height<1.5m), saving much energy.


    How much you will save the electricity ?

    1 hour will save 1.5$, 1 day save 36$, one month save 1080$, one year 12960$.


    A universal joint device


    There is a universal joint device.When the glass thickness was changed, the wind knife can move forward and backward to adjust the distance, so that the relative distance between the wind knife and the glass is constant, so as to avoid the damage to the glass due to the change of the glass thickness.



    Transferring actively


    There are wheels on both sides of the bottom of the glass to actively transfer the glass so the transmission speed is faster, and the large size or small size glass can be passed quickly.


    4. Press part


    Pressing way


    It presses IGU by hydraulic station with pressure, it guarantees the precise pressure.


    Energy saving of pressing function


    It adopts 3 micro switches,which divide the pressing part into 4 sections.


    Each micro switch receives the signal and adds a part of the working area. When the corresponding micro switch is not touched, the region does not work.

    • When glass L 1.5m Part 1 work.
    • When glass L =1.5m-2.3m Part 1 & Part 2 work.
    • When glass 2.3m < L < 3.2m Part 1, Part 2 & Part 3 work.
    • When glass 3.2m = L 4m All parts work together.

    72 or 88 Adjustable points for the pressing board


    In the first step, we adopt CNC planer to process the pressing board, eliminate stress and ensure that the

    board is not deformed in 10 years. However, by cooperating with Bystronic company, we have added 72 or 88 adjustable points in the plate section, which can be adjusted automatically to keep the board straight, no need to adjust manually. This is unique technology in China.


    As we know, the press plate will be out of shape after long time using.So its pressing performance will be dramatically reduced.With these points, it can automatically adjust the flatness of the pressing section, so that it can ensure stable performance.


    Stepped glass (Optional)


    It also can make stepped glass with a servo motor.


    High - speed filling argon gas online


    Automatically filling argon gas with 22s for one piece of double glazing glass. Can set and display the gas value on the screen according to our request. Such as 85%,88%,90%,95%....


    We can observe the argon content and filling speed intuitively, providing guarantee for the production of high quality insulating glass


    In China, the minimum requirement for argon content is 85%. The 90% content is the most basic value. Based on more customers pursuing higher argon content. We invited famous American argon detector experts to test for us on site. As a result, our argon content reached 97.3%, which fully demonstrated our company's pursuit of high technology.







    Quality Gas Filling Insulating Glass Production Line Corrosion Resistant 300*500 Millimeter for sale
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